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Hydrosol & Essential Oil Distiller

Hydrosol & Essential Oil Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

2000L Copper Essential Oil & Hydrosol Distiller

Twin 1000L systems. One centralized platform. Unlimited production flexibility.

When your botanical operation scales beyond a single still, this dual 2000L distillation plant delivers. Built as two independent 1000L copper systems mounted on a shared stainless steel framework, it offers the flexibility to run two different botanicals simultaneously—or double your output of a single product. It is a complete, industrial-grade solution for large-scale essential oil and hydrosol production.

Twin 1000L copper boilers for parallel production.

At the heart of this plant are two independent 1000L pure copper boilers, each topped with a hand-hammered onion dome and a horizontal shell-and-tube condenser. This dual configuration allows you to run two separate distillation campaigns at once—lavender on one side, eucalyptus on the other—without cross-contamination. Or, if demand requires, run both systems in parallel for a combined 2000L batch capacity.

Shared operations platform for safe, efficient workflow.

The entire system is built around a centralized stainless steel platform with integrated stair access and safety railings. This design allows a single operator to monitor both distillation units from one vantage point, adjusting valves, reading gauges, and observing reflux without climbing between separate systems. It is a workflow that reduces labor, improves safety, and keeps your production floor organized.

Central copper fractionation tower with glass separator.

Between the two boilers sits a shared copper fractionation tower, equipped with multiple bubble cap plates and a glass-viewing separator. This central column provides additional rectification for both systems, ensuring superior separation of essential oil and hydrosol. The glass viewing window lets you monitor the separation process in real time, capturing every drop of precious oil while producing clean, high-quality hydrosol.

Built for industrial-scale operation and easy maintenance.

Each 1000L boiler features a large, quick-opening side manway with a glass cover, making loading botanicals and cleaning the kettle remarkably simple. All connections are sanitary Tri-clamp, and the modular design allows for easy disassembly and sanitation. The copper and stainless steel construction ensures years of reliable, corrosion-resistant service. This is a true industrial workhorse, designed to grow alongside your brand.



ModelZR-DT-2000L
CapacityEffective volume: 2000L
Material SUS304  SUS316   Red Copper 
Uasge Essential Oil  Hydrosol Distiller
Application Home   commercial 
Heating way Electric heating   Steam heating   Direct fire heating 
Control System Fully automated with PLC Siemens   Semi-Automated with PID Schneider 
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz   Single phase/220(110, 240…)v/50(60)Hz 
Note:1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter


Types

Volume

Component

Whisky distiller

50-5000L

Still pot, swan neck, condenser, CIP, pipe system

Vodka distiller

50-5000L

Still pot , onion head, column, dephlegmator, condenser, pipe system

Brandy distiller

50-5000L

Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system

Rum distiller

50-5000L

Still pot, column, condenser, CIP, pipe system

Gin distiller

50-5000L

Still pot, column, gin basket, condenser, CIP, pipe system

Multi-spirits distiller

200-5000L

Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank



2000L (1000L + 1000L) Copper Essential Oil & Hydrosol Distiller-Product Advantages

1. Material & Craftsmanship

  • Dual Hybrid Boiler Construction (Copper Inner, Hammered Stainless Outer): This plant comprises two independent 1000L boilers (2000L total capacity). Each features a high-purity red copper inner bowl, which acts as a natural catalyst to preserve delicate aromatic compounds and terpenes during steam distillation. They are fully encased in heavy-duty, diamond-hammered 304 stainless steel jackets, providing exceptional structural rigidity, superior thermal insulation, and maximum durability against the corrosive nature of essential oils and hydrosols.

  • Classic Copper "Onion" Expansion Heads: Each boiler is topped with a beautifully hand-hammered copper onion head with a tall, flared neck. This traditional design allows hot, volatile vapors to expand and cool slightly before entering the condensers, preventing "bumping" of plant material and ensuring a pure, unburnt, true-to-nature aromatic profile.

  • All-Copper Vapor & Condensation Path: From the onion heads to the two horizontal shell-and-tube condensers, the entire primary vapor path is fabricated from premium red copper. This extensive copper contact actively removes unwanted sulfides and harsh notes, resulting in exceptionally smooth, refined, and high-fidelity essential oils and hydrosols.

  • Integrated Central Separation & Control Tower: The system features a central, multi-stage tower assembly equipped with glass essential oil separators (Florentine flasks). This central hub is constructed from a combination of copper and stainless steel, with precision glass components for visual, real-time separation of oil and hydrosol. All connections use heavy-duty tri-clamp fittings with food-grade silicone gaskets for a perfectly vapor-tight, hygienic seal.

2. Functional Design

  • 2000L Dual-Boiler Commercial Capacity: Specifically sized for large-scale commercial essential oil production, aromatherapy distilleries, and botanical extraction facilities. The dual 1000L configuration allows for simultaneous, parallel processing of two different botanicals, or alternating batch cycles for continuous high-volume output without downtime.

  • Central Elevated Operating Platform with Stairs & Railings: The entire system is unified by a robust, diamond-plate stainless steel platform with integrated stairways and safety railings. This ergonomic design provides operators with safe, comfortable access to every manway, valve, sight glass, and condenser across both boilers, streamlining loading, monitoring, and maintenance.

  • Integrated Multi-Stage Separation System: The central tower receives distillate from both condensers, feeding into a multi-stage glass separation array. This allows the distiller to continuously and visually separate the lighter essential oil from the heavier hydrosol in real-time, ensuring zero cross-contamination and allowing for precise collection of both high-value products from either boiler.

  • Optimized Vapor Path for Aromatic Purity: The combination of the tall copper onion heads, horizontal shell-and-tube condensers, and the vertical central column creates an optimal vapor path that minimizes thermal degradation of sensitive botanical compounds. This results in a superior, high-fidelity product that accurately captures the true essence and scent of the raw plant material.

  • Precision Multi-Valve Monitoring & Control: Each boiler is equipped with high-accuracy dial thermometers and multiple control valves. This allows the operator to precisely manage temperature, pressure, and vapor flow independently for each vessel, ensuring delicate botanical compounds are not destroyed by excessive heat, resulting in consistent, high-quality product batches.

  • Large Front Manways for Easy Loading & Cleaning: Both boilers feature wide, rectangular front manway doors with heavy-duty clamps. This provides effortless access for loading bulky plant material and performing thorough deep cleaning of the copper inner bowls after each distillation run.

  • Clean Electric/Steam Heating & Stable Support: Optimized for clean electric heating or gentle steam injection, the boilers guarantee a controlled, even boil that prevents scorching of the botanical material. The heavy-duty, adjustable stainless steel legs and platform structure provide absolute stability on any factory floor, ensuring a safe and secure distillation process.


What is the function of the "Explosion-Proof Motor" and "Elevated Skid Work Platform"?

A:

Explosion-Proof Motor: Essential oil processing involves highly volatile organic compounds (VOCs). Using explosion-proof motors provides unmatched safety and reliability in industrial settings. Elevated Skid Work Platform: This facilitates "Continuous Operation". By being securely mounted on a heavy-duty skid, operators can safely stand on the platform to monitor sight glasses, adjust valves, and manage the system without needing external scaffolding or ladders.

Why is the "Complete Multi-Tube System" (Condenser) crucial for this scale?

A:

With a massive 2000L total capacity, you need to cool a huge amount of vapor quickly. The high-density multi-tube pipe system in the condensers maximizes the cooling surface area. This ensures that no volatile essential oils are lost as vapor into the air, guaranteeing the highest possible extraction yield and a crystal-clear hydrosol.

What are the key components included in this integrated plant?

A:

This is a complete "Turnkey" system. The standard configuration includes: Dual 1000L Boilers, Onion Heads, Columns, Condensers, Oil-Water Separators, CIP Pipe Systems, and Collecting Tanks. It also comes with an Elevated Skid Work Platform that provides safe access to all levels of the plant, simplifying maintenance and daily operation.

What does the "Dual Boiler Industrial System" mean, and what are its advantages?

A:

The system features two 1000L boilers. This allows for "dual-stage" extraction: the vapor from the first boiler can either feed the second boiler (to enrich the extraction) or they can operate independently to process different botanicals simultaneously. The primary advantages are significantly increased operational flexibility, massive processing throughput, and optimized production time.

What is the specific model and core function of this large-scale equipment?

A:

The model is ZR-DT-1000L. It is a heavy-duty, industrial-scale steam extraction plant specifically engineered for large-scale agricultural processors, commercial essential oil manufacturers, and wellness product industries. This system is designed for continuous, high-volume extraction of both essential oils and crystal-clear hydrosols from large quantities of fresh or dried botanicals.

TAGS 2000L Copper Essential Oil & Hydrosol Distiller/ 2000L (1000L + 1000L)

Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry

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