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When your distillery is ready to move beyond batch production, this 1500L multi-column distillation plant delivers the scale and precision you need. Designed as a complete, skid-mounted production line, it combines a massive copper pot with four independent rectification columns and three dedicated stainless steel receiving tanks. It is a system engineered for distillers who refuse to compromise between volume and purity.
Four columns. Unmatched fractionation control.
At the heart of this system are four distinct copper columns, each equipped with multiple bubble cap plates and sight glasses. This multi-column architecture allows for precise fractional separation at every stage of the run. You can isolate heads, hearts, and tails with exceptional accuracy, achieving up to 95% ABV while retaining the delicate grain character that defines a premium vodka or gin base.
A copper pot still with serious capacity.
The 1500L copper boiler features a handcrafted onion dome and a durable stainless steel base with a diamond-embossed finish. The pure copper vapor path acts as a natural catalyst, stripping away harsh sulfides and congeners. The result is a remarkably soft, clean spirit—even at high volumes. The large, quick-opening manway makes loading and cleaning straightforward, while the explosion-proof agitator handles high-solids washes safely.
Three independent receiving tanks for seamless workflow.
Unlike systems that require manual transfer or complex piping, this plant includes three separate stainless steel receiving tanks on casters. Each tank is equipped with its own sanitary pump and piping manifold. This modular design allows you to collect different fractions simultaneously, or run multiple product streams without cross-contamination. It is a workflow that saves time, reduces labor, and keeps your distillery floor organized.
Built for continuous, industrial-scale operation.
This is not a hobbyist’s setup. Every component—from the shell-and-tube condensers to the sanitary Tri-clamp connections—is selected for durability and ease of maintenance. The integrated CIP spray balls and hot water tank make deep cleaning fast and thorough. The semi-automated control system with digital gauges puts pressure, temperature, and reflux control at your fingertips, ensuring repeatable results batch after batch.
| Model | ZR-DT-1500L |
| Capacity | Effective volume: 1500L |
| Material | SUS304 SUS316 Red Copper |
| Uasge | Vodka |
| Application | Home commercial |
| Heating way | Electric heating Steam heating Direct fire heating |
| Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
| Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
| Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
Types | Volume | Component |
Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
1. Material & Craftsmanship
Heavy-Duty Hybrid Boiler (Copper Inner, Hammered Stainless Outer): The large 1500L boiler features a high-purity red copper inner bowl to catalyze the removal of sulfides and unwanted congeners. It is encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability for continuous industrial operation.
Elongated Copper "Trumpet" Onion Head & Vapor Path: The boiler is topped with a beautifully crafted, elongated copper expansion chamber featuring a flared "trumpet" neck. This design allows for optimal vapor expansion and natural reflux, significantly enhancing the purity of the spirit before it enters the column bank. The entire primary vapor path, including the connecting piping, is fabricated from pure red copper.
Multi-Column Copper & Stainless Steel Construction: The system features five independent rectification columns, constructed with a combination of high-grade copper sections and food-grade 304 stainless steel. Finished with diamond-hammered exteriors and mirror-polished interiors, all components utilize heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight, hygienic, and easy-to-clean system.
Mobile Stainless Steel Collection Receivers: The system includes three separate, heavy-duty stainless steel collection vessels mounted on casters. These mirror-polished receivers feature their own valves and level gauges, providing a highly organized, hygienic, and mobile solution for collecting and transferring the finished high-proof spirit.
2. Functional Design
1500L Industrial-Scale Capacity: Designed for large-scale distilleries and industrial spirit production. The 1500L working volume delivers massive batch throughput, making it the ideal choice for continuous, high-demand vodka, neutral grain spirit (NGS), or high-proof whiskey production.
Advanced 5-Column Fractional Distillation System: This system is the ultimate tool for achieving exceptionally high-proof, ultra-pure spirits. The five interconnected columns work in series, each providing an additional stage of fractional distillation. This cascading effect precisely separates volatile impurities and congeners (like heads and tails), resulting in an incredibly clean, neutral, and smooth final distillate.
Complex Multi-Valve Manifold & Reflux Control: The intricate network of copper and stainless steel piping, combined with a centralized multi-valve manifold, gives the distiller absolute control over the reflux ratio and vapor routing. Operators can precisely direct vapor flow between the boiler and any of the five columns, allowing the system to be tuned for different feedstocks or target proofs. The system can also be configured to operate as a simpler pot still.
Comprehensive Multi-Sight-Glass Observation: Each of the five columns is equipped with multiple strategically placed sight glasses. This allows the distiller to visually monitor the internal bubbling state, vapor rising, and liquid flooding within each individual column in real-time. Combined with high-accuracy dial thermometers, this provides unmatched control for making precise cuts.
Ergonomic Modular Layout & Easy Maintenance: The columns and receivers are designed as independent, freestanding units, significantly reducing the overall height requirements of the distillery. The mobile collection receivers allow for flexible workflow and easy transfer of spirits, while the large front manway on the boiler offers effortless access for loading and deep cleaning.
Clean Electric/Steam Heating & Ergonomic Draining: Optimized for clean electric or steam heating, the boiler guarantees a gentle, rolling boil that prevents scorching and protects the purity of the wash. The heavy-duty bottom drain valve ensures quick and easy removal of spent grains. All vessels rest on adjustable leveling feet or casters for absolute stability and mobility on the factory floor.
What is the standard model number and working capacity of this equipment?
The standard model number is ZR-DT-1500L. It features a 1500L pot still capacity, designed as a heavy-duty multi-column system for high-volume industrial production.
What does the "Modular & Flexible Configuration" mean for this system?
The high-modular design allows the distiller to adapt to the system to evolving production needs. Whether you want to increase capacity later or integrate additional components (like a gin basket or extra plates), the configuration offers maximum flexibility without compromising operational safety.
How does this 1500L system achieve exceptionally high-quality vodka?
It combines two key features: Copper Rectification: Premium copper columns actively eliminate sulfur-based impurities and undesirable congeners. Precise Fractionation: The fine-tuned control over fractional distillation allows distillers to isolate hearts with exceptional precision, while effectively separating heads and tails. This results in ultra-clean, odorless spirit with a velvety smoothness.
What is the function of the independent wheeled collection tanks shown in the equipment?
The stainless steel collection tanks are mounted on wheels to provide effective mobility around the production floor. This simplifies spirit transfers, batch segregation, and tank changeover, significantly improving workflow efficiency and reducing physical labor.
Can I use this still to produce other spirits, or is it strictly for Vodka?
It is a Multi-Spirit Versatile system. While optimized for vodka, it can also be configured to produce gin, whiskey, and other neutral spirits. This feature allows distillers to diversify their product portfolio and respond quickly to market trends without needing to purchase entirely new equipment.
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
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