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Hydrosol & Essential Oil Distiller

Hydrosol & Essential Oil Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

100L Hydrosol Distiller

A corrosion-resistant, pilot-scale system built for pure hydrosol and essential oil production.

When your production demands the highest level of hygiene and corrosion resistance, this 100L stainless steel distiller delivers. Unlike copper systems that require careful patina management, this unit is constructed entirely from food-grade SUS304 stainless steel—making it ideal for distilling acidic botanicals, producing pharmaceutical-grade hydrosols, and maintaining a sterile production environment. It is a complete, turnkey system for artisan essential oil and floral water production.

All-stainless construction for superior hygiene and durability.

Every surface that touches vapor or liquid is made from food-grade SUS304 stainless steel. This makes the system exceptionally resistant to corrosion from acidic botanicals like citrus peel, rose, and witch hazel. It also means there is no copper patina to manage, no risk of metallic taste transfer, and no need for specialized cleaning agents. The result is a pure, clean hydrosol that reflects the true character of your botanical material.

Conical distillation head for efficient vapor expansion.

The centerpiece of this system is a conical stainless steel distillation head, fitted with a pressure gauge and a large, quick-opening manway. The conical shape promotes efficient vapor expansion and smooth transition into the condenser, reducing the risk of entrainment and ensuring a clean separation. The manway allows for easy loading of botanical material and quick cleaning between runs.

Integrated glass-viewing oil separator.

The system includes a dedicated essential oil separator with a glass viewing window, allowing you to monitor the separation of oil and hydrosol in real time. This ensures you capture every drop of precious essential oil while producing a clean, high-quality hydrosol. The separator is equipped with sanitary fittings and a precise valve system for easy decanting and collection.

Compact, countertop-friendly design.

This 100L system is compact enough to fit on a sturdy workbench or production floor, making it ideal for small-scale commercial producers, herbalists, and research labs. The modular design allows for easy disassembly and cleaning, while the all-stainless construction ensures years of reliable, rust-free service.


ModelZR-DT-100L
CapacityEffective volume: 100L
Material SUS304  SUS316   Red Copper 
Uasge Hydrosol 
Application Home   commercial 
Heating way Electric heating   Steam heating   Direct fire heating 
Control System Fully automated with PLC Siemens   Semi-Automated with PID Schneider 
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz   Single phase/220(110, 240…)v/50(60)Hz 
Note:1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter



Types

Volume

Component

Whisky distiller

50-5000L

Still pot, swan neck, condenser, CIP, pipe system

Vodka distiller

50-5000L

Still pot , onion head, column, dephlegmator, condenser, pipe system

Brandy distiller

50-5000L

Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system

Rum distiller

50-5000L

Still pot, column, condenser, CIP, pipe system

Gin distiller

50-5000L

Still pot, column, gin basket, condenser, CIP, pipe system

Multi-spirits distiller

200-5000L

Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank



100L Hydrosol Distiller-Product Advantages

1. Material & Craftsmanship

  • 100% Food-Grade 304 Stainless Steel Construction: Unlike traditional copper stills, this unit is fabricated entirely from high-purity 304 stainless steel. This inert material ensures absolutely zero chemical reaction or metallic leaching into the distillate, making it the ideal choice for producing exceptionally pure, unadulterated hydrosols (floral waters) and high-clarity essential oils that meet stringent cosmetic and therapeutic standards.

  • Mirror-Polished Interior & Exterior: Every wetted surface and external panel is meticulously polished to a mirror finish. This ultra-smooth surface dramatically reduces the adhesion of organic residues and plant waxes, ensuring maximum hygiene, preventing cross-batch contamination, and making the system incredibly easy to clean (CIP friendly). Externally, it delivers a stunning, premium, and modern aesthetic.

  • Precision Conical Expansion Chamber (Funnel Head): The boiler is topped with a distinctive conical stainless steel expansion chamber. This design allows hot, volatile vapors to expand and cool slightly before entering the gooseneck, effectively preventing "bumping" and carry-over of boiling plant material, resulting in a cleaner, purer aromatic profile.

  • Sanitary Fittings & Glass Separation System: All connections use heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight seal and effortless disassembly. The system terminates in a specialized glass essential oil separator (Florentine flask), which is chemically inert and allows for visual, real-time separation of essential oil from hydrosol.

2. Functional Design

  • 100L Commercial Botanical Batch Capacity: Specifically sized for commercial hydrosol production, aromatherapy distilleries, and cosmetic ingredient manufacturing. The 100L working volume allows for the extraction of substantial yields of premium floral water and essential oil from delicate flowers, herbs, and spices.

  • Integrated Essential Oil & Hydrosol Separation: The dedicated glass separator allows the distiller to continuously and visually separate the lighter essential oil from the heavier hydrosol based on density. This ensures zero cross-contamination and allows for the precise collection of both high-value products (pure oil and pure floral water) in a single continuous run.

  • Optimized Vapor Path for Aromatic Purity: The combination of the conical expansion head and the vertical stainless steel condenser creates an optimal, rapid vapor path that minimizes thermal degradation of sensitive botanical compounds. This results in a superior, high-fidelity hydrosol that accurately captures the true essence and scent of the raw plant material.

  • Precision Multi-Valve Monitoring & Control: The boiler is equipped with high-accuracy dial thermometers and multiple control valves (visible on the left side, including a pressure gauge and safety valve). This allows the operator to precisely manage temperature, pressure, and vapor flow, ensuring delicate botanical compounds are not destroyed by excessive heat, resulting in a consistent, high-quality product batch after batch.

  • Large Front Manway for Easy Loading & Cleaning: The boiler features a wide, rectangular front manway door with a heavy-duty clamp. This provides effortless access for loading bulky plant material and performing thorough deep cleaning of the stainless steel inner bowl after each distillation run.

  • Clean Electric/Steam Heating & Stable Support: Optimized for clean electric heating or gentle steam injection, the boiler guarantees a controlled, even boil that prevents scorching of the botanical material. The heavy-duty, adjustable stainless steel legs provide absolute stability on any factory floor or workbench, ensuring a safe and secure distillation process.


What is the specific model number and core function of this equipment?

A:

The model is ZR-DT-100L. This is a highly specialized, stainless steel steam distillation system designed specifically for botanical farms, wellness product manufacturers, and commercial herbalists. It is engineered to efficiently produce large batches of premium Hydrosols (Floral Waters) and high-quality essential oils.

What materials are used in its construction, and why?

A:

The system features "Hygienic Stainless Steel Construction" using high-grade SS304/316 or 316L for the main body and condenser. Crucially, it includes a Sanitary Grade Copper Onion Head (Column). The copper actively removes sulfur compounds during distillation, ensuring the final hydrosol has an exceptionally aromatic and clean scent, free from metallic or bitter off-notes.

What is the advantage of the "Precise Control Valve" and pressure gauges?

A:

Hydrosol extraction is highly sensitive to temperature. The precise valves and gauges allow the operator to monitor and adjust vapor pressure and temperature in real-time. This ensures that delicate botanical compounds are extracted without being overheated or degraded, resulting in a consistently pure and therapeutically effective floral water.

How does the heating system work, and is it customizable?

A:

The heating system is designed for optimal efficiency. The standard configuration includes Semi-Automated PID control with optional PLC automation. To match your facility's energy infrastructure, we offer three flexible heating methods: Electric Heating, Steam Heating, and Gas Direct-Fire Heating (please specify when ordering).

Is this unit exclusively for Hydrosols, or can it produce other products?

A:

It is highly versatile. While optimized for Hydrosols and Essential Oils, it also serves as a Multi-Spirit Distiller. By adjusting the components (e.g., adding a gin basket or modifying the condenser setup), it can be used to distill small to medium batches of Gin, Whisky, Brandy, Rum, or Tequila.

TAGS 100L Hydrosol Distiller

Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry

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