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Hydrosol & Essential Oil Distiller

Hydrosol & Essential Oil Distiller

200L Hydrosol Distiller

200L Hydrosol Distiller

200L Hydrosol Distiller

200L Hydrosol Distiller

200L Hydrosol Distiller

200L Hydrosol Distiller

A heavy-duty, hybrid system built for high-volume botanical extraction.

When your production schedule demands speed, capacity, and repeatability, this 200L hybrid distiller delivers. It combines the aromatic purity of a pure copper distillation head with the durability and hygiene of a stainless steel boiler—and adds a game-changing feature: an internal perforated basket that eliminates the messiest part of essential oil production. It is a complete, turnkey system for commercial hydrosol and essential oil producers.

The internal basket changes everything.

If you have ever tried to clean spent botanical material out of a narrow-necked still, you know the pain. This system solves that problem entirely. A large, perforated stainless steel basket sits inside the boiler, holding your botanical material while allowing steam and water to circulate freely. When the run is finished, simply open the massive side-mounted manway, slide out the basket, and dump the spent material. Cleaning goes from a two-hour chore to a ten-minute task.

Copper head, stainless body. The best of both worlds.

The distillation head is crafted from pure copper—the material that acts as a natural catalyst to strip away harsh sulfides and preserve delicate floral notes. The boiler, however, is built from food-grade SUS304 stainless steel, making it resistant to corrosion from acidic botanicals like citrus peel and witch hazel. You get the aromatic benefits of copper without the patina management and fragility of an all-copper still.

Massive side manway for effortless loading and unloading.

The 200L boiler features an oversized, quick-opening side manway with a glass viewing window. This design allows you to load botanical material directly into the internal basket, monitor the distillation process through the glass, and remove spent material without dismantling the entire system. It is an operator-friendly design that saves time, reduces labor, and keeps your production floor running smoothly.

Independent condenser tower for precise separation.

The vapor travels from the copper head through a copper arm into a dedicated, stand-alone stainless steel condenser tower. This vertical design maximizes cooling efficiency and promotes natural separation of essential oil and hydrosol. The collection vessel is equipped with a glass viewing window, allowing you to monitor the separation in real time and collect each fraction with precision.


ModelZR-DT-200L
CapacityEffective volume: 200L
Material SUS304  SUS316   Red Copper 
Uasge Hydrosol 
Application Home   commercial 
Heating way Electric heating   Steam heating   Direct fire heating 
Control System Fully automated with PLC Siemens   Semi-Automated with PID Schneider 
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz   Single phase/220(110, 240…)v/50(60)Hz 
Note:1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter



Types

Volume

Component

Whisky distiller

50-5000L

Still pot, swan neck, condenser, CIP, pipe system

Vodka distiller

50-5000L

Still pot , onion head, column, dephlegmator, condenser, pipe system

Brandy distiller

50-5000L

Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system

Rum distiller

50-5000L

Still pot, column, condenser, CIP, pipe system

Gin distiller

50-5000L

Still pot, column, gin basket, condenser, CIP, pipe system

Multi-spirits distiller

200-5000L

Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank



200L Hydrosol Distiller-Product Advantages

1. Material & Craftsmanship

  • Hybrid Boiler Construction (Copper Inner, Hammered Stainless Outer): The 200L boiler features a high-purity red copper inner bowl, which acts as a natural catalyst to preserve delicate aromatic compounds and terpenes during steam distillation. It is fully encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability against the corrosive nature of essential oils and hydrosols .

  • Classic Copper "Trumpet" Onion Head: The boiler is topped with a beautifully hand-hammered copper expansion chamber featuring a flared "trumpet" neck. This traditional design allows hot, volatile vapors to expand and cool slightly before entering the gooseneck, preventing "bumping" of plant material and ensuring a pure, unburnt, true-to-nature hydrosol profile .

  • Precision Stainless Steel Vapor Path: The vapor travels through a smooth stainless steel gooseneck into a high-efficiency vertical condenser, which rapidly cools the vapor back into liquid. The system is engineered with a dedicated glass essential oil separator (Florentine flask) to precisely separate the lighter essential oil from the heavier hydrosol based on density .

  • Mirror-Polished Sanitary Finish: All wetted surfaces feature a mirror-polished finish to prevent organic residue adhesion. The system uses heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight, hygienic seal and effortless disassembly for cleaning (CIP) .

2. Functional Design

  • 200L Commercial Botanical Batch Capacity: Specifically sized for commercial hydrosol production, aromatherapy distilleries, and botanical extraction facilities. The 200L working volume allows for the extraction of substantial yields of premium floral water and essential oil from flowers, herbs, roots, and spices.

  • Integrated Essential Oil & Hydrosol Separation System: The dedicated glass separator allows the distiller to continuously and visually separate the lighter essential oil from the heavier hydrosol in real-time. This ensures zero cross-contamination and allows for the precise collection of both high-value products (pure oil and pure floral water) in a single continuous run .

  • Optimized Vapor Path for Aromatic Purity: The combination of the tall copper "trumpet" onion head and the vertical condenser creates an optimal vapor path that minimizes thermal degradation of sensitive botanical compounds. This results in a superior, high-fidelity hydrosol that accurately captures the true essence and scent of the raw plant material.

  • Precision Multi-Valve Monitoring & Control: The boiler is equipped with high-accuracy dial thermometers and multiple control valves. This allows the operator to precisely manage temperature, pressure, and vapor flow, ensuring delicate botanical compounds are not destroyed by excessive heat, resulting in a consistent, high-quality product batch after batch.

  • Large Front Manway for Easy Loading & Cleaning: The boiler features a wide, rectangular front manway door with a heavy-duty clamp. This provides effortless access for loading bulky plant material and performing thorough deep cleaning of the copper inner bowl after each distillation run .

  • Clean Electric/Steam Heating & Stable Support: Optimized for clean electric heating or gentle steam injection, the boiler guarantees a controlled, even boil that prevents scorching of the botanical material . The heavy-duty, adjustable stainless steel legs provide absolute stability on any factory floor or workbench, ensuring a safe and secure distillation process.


What is the core function of the ZR-DT-200L model?

A:

This is a 200-liter versatile, copper boiler steam distillation system specifically designed for medium-scale botanical farms, natural skincare manufacturers, and wellness product producers. It efficiently processes large batches of fresh or dried botanicals to produce high-purity Hydrosols (Floral Waters) and essential oils, perfectly preserving their aromatic and therapeutic properties.

What materials are used in the construction of this distiller?

A:

The system features a premium Red Copper (Copper boiler) for the boiler and column, paired with high-grade SS304/316/316L Stainless Steel for the condenser and collection tanks. The copper acts as a natural catalyst to remove sulfur compounds, ensuring exceptional aromatic purity, while the stainless steel guarantees durability, hygiene, and rust resistance.

What is the "Movable Stand" design, and why is it important?

A:

The independent condenser and collection system are mounted on a heavy-duty movable stand with wheels. This allows for easy positioning and maintenance. The stainless steel stands have multiple adjustments to fit specific height needs and remain highly stable during operation. Furthermore, the system includes a Large-Volume Stainless Steel Collection Tank, providing enough capacity to hold the finished hydrosol without needing to stop the run to empty it, thereby streamlining workflow.

What makes this system more efficient for hydrosol production compared to smaller units?

A:

This 200L Medium-Scale Production Capacity is a sweet spot for small commercial businesses. It allows for the processing of a massive 200L batch per run, which directly translates to high yields of floral water. The High-Volume Floral Water Output system is optimized to deliver high concentrations of aromatic compounds per unit time, ensuring the end product is highly aromatic and perfectly suitable for commercial skincare and therapeutic use.

Can I use this equipment to produce essential oils simultaneously?

A:

Absolutely. The system includes an Oil-Water Separator. While the hydrosol (floral water) drains from the bottom separator, the essential oils (which are lighter and float on top) are collected separately. This dual-extraction capability maximizes the value of every single botanical batch.

TAGS 200L Hydrosol Distiller

Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry

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