200L Column Still for Whiskey Distillation

Professional-Grade Precision for Large-Batch Craft Whiskey

The 200L Column Still for Whiskey Distillation is a professional-grade, semi-industrial unit designed for craft distilleries looking to scale up production without compromising on quality. Building on the proven technology of our 100L model, this 200L system features a larger capacity boiler and an extended high-purity copper fractioning column, offering exceptional spirit purity, rich flavor complexity, and remarkable distillation efficiency. It is an excellent choice for producing high-quality whiskey, bourbon, brandy, and rum.

Premium Copper & Stainless Steel Hybrid Construction
This 200L Column Still features a hybrid build specifically engineered to maximize whiskey flavor and equipment durability. The column is constructed from high-purity copper, which naturally catalyzes reactions to remove unwanted sulfur compounds, resulting in a smoother, more refined spirit with a layered profile. The boiling tank is fabricated from food-grade SUS304 stainless steel, ensuring hygiene, structural integrity, and long-term performance for demanding distillery environments.

Enhanced Multi-Plate Copper Column & Reflux System
At the core of this 200L system is its precision-engineered multi-plate copper column, equipped with multiple sight glass windows for real-time observation of vapor and reflux. This design achieves highly controllable fractional distillation. Heavy impurities condense and return to the boiler, while refined alcohol vapors rise to a high-efficiency condenser. This allows distillers to precisely separate the heads, hearts, and tails, yielding a cleaner, more consistent, and highly aromatic whiskey distillate.

Optimized for Scalability & Operational Efficiency
The 200L Column Still is designed for efficient, hands-on distilling. It features a large, angled quick-opening manway on the boiler for easy access and efficient loading/unloading of grains. The system includes a pressure gauge and temperature gauge for continuous monitoring, along with a sample port for testing during distillation runs. The boiler is also equipped with bottom drain valves, simplifying the cleaning and CIP (Clean-in-Place) process, making this still a practical and durable investment for your growing spirits production.

200L Electric Heated Hybrid Column Still for Whiskey Distillation-Product Advantages

1. Material & Craftsmanship

·  Hybrid Copper-Inner & Stainless-Steel-Outer Boiler: The boiler features an innovative hybrid construction. The inner bowl is crafted from high-purity red copper to provide active catalytic contact with the wash, effectively removing sulfur compounds and enriching the whiskey’s fruity and malt notes. The outer shell is made of heavy-duty, diamond-hammered 304 stainless steel, offering superior structural strength, excellent heat retention, and a durable, scratch-resistant, food-grade finish.

·  High-Purity Copper Distillation Column: The column is meticulously fabricated from premium copper. Inside, precision-engineered copper bubble cap trays ensure comprehensive vapor-to-liquid contact, stripping harsh impurities while concentrating the complex, rich esters characteristic of high-quality craft whiskey.

·  Mirror-Polished Spirit Path: All spirit-wetted surfaces, including the column, the curved vapor arm, the condenser, and the spirit safe, are highly polished to a mirror finish. This prevents the adhesion of organic residues, ensures easy sanitation, and maintains absolute hygiene for premium whiskey production. All connections utilize heavy-duty tri-clamp fittings with food-grade silicone gaskets for a guaranteed vapor-tight seal.

2. Functional Design

·  Precise Electric Heating with Built-in Agitation System: Designed for clean and precise operation, this 200L still utilizes an internal electric heating system (controlled via the external control panel seen in the workshop image). Crucially, the boiler is equipped with an internal stirring/agitator motor. The continuous stirring ensures uniform heat distribution throughout the mash, completely eliminating the risk of scorching (burnt flavors) on the copper bottom, allowing for a cleaner, more refined malt profile.

·  200L Optimal Medium-Batch Capacity: The 200L working volume is perfectly sized for micro-distilleries and craft brands aiming to scale up from pilot batches. It offers a productive output capacity while maintaining a compact footprint, ideal for small-scale industrial facilities and craft tasting rooms.

·  Multi-Sight-Glass Control Column: The copper column features multiple strategically placed sight glasses (as shown in the detailed image). Distillers can visually monitor the live bubbling state, vapor rising, and potential flooding within the trays in real-time. This allows for precise adjustment of the reflux ratio, enabling the production of light, medium, or heavy-bodied whiskey styles with consistency.

·  Integrated Vertical Condenser with Spirit Safe: The vapor travels through a smooth, curved arm into a highly efficient vertical multi-tube stainless steel condenser. This design ensures rapid and complete vapor condensation, maximizing yield. The connected, intricate discharge system features glass viewing windows and a U-shaped drain, acting as a mini spirit safe. It allows the distiller to inspect clarity, flow rate, and proof in real time without compromising the sealed system.

·  Precision Instrumentation & Safe Operation: The still is equipped with high-accuracy dial thermometers on both the column and the boiler, along with a pressure/vacuum relief valve on top. These safety features prevent over-pressurization and allow the operator to make precise cuts (Hearts, Heads, Tails) based on temperature data, guaranteeing safe operation and consistent product quality every batch. The large front manway and bottom drain valve ensure effortless loading and efficient clean-up.