The ultimate upgrade for distilleries ready to scale with precision.
This 1000L system is not just a bigger still—it’s a completely rethought distillation platform. Built for producers who demand both the soul of a traditional copper pot still and the throughput of a modern rectification column, it delivers unmatched flexibility in a single, compact footprint. Whether you're laying down barrels of single malt or polishing neutral spirit for vodka and gin, this system adapts to your craft.
One boiler, two distillation philosophies.
At its core sits a 1000L copper pot with a hand-hammered onion dome, paired with a stainless steel base featuring a diamond-embossed finish. But what sets this system apart is its modular column architecture. Run it as a pure pot still for whiskey and brandy, or engage the 5-plate and 9-plate copper columns for high-rectification vodka and gin. Switching between styles takes minutes, not hours—giving you the freedom to chase flavor or purity on your own terms.
See every cut, control every run.
The copper columns are fitted with borosilicate sight glasses at every plate level, letting you observe reflux and vapor behavior in real time. Combined with shell-and-tube condensers and a dedicated spirit safe with three product tanks (heads, hearts, tails), you get surgical control over your cuts. No guesswork. No wasted spirit. Just repeatable, high-quality results batch after batch.
Designed for the reality of a working distillery.
We built this system with the daily grind in mind. The large, angled manway with a glass cover makes grain loading and kettle cleaning straightforward. Sanitary Tri-clamp connections throughout mean you can break down and sanitize the line quickly. An explosion-proof agitator motor handles high-solids washes safely, while the integrated CIP spray balls and hot water tank take the pain out of deep cleaning. It’s a system that respects your time and your back.
Semi-automated workflow, industrial-grade safety.
The UL-certified PLC touchscreen puts pressure, temperature, and heating mode control at your fingertips. Set your parameters, monitor your run, and let the system handle the rest—including automatic safety shut-offs. A built-in sanitary pump and piping manifold let you move wash and distillate without manual lifting, creating a smoother, safer distillery floor.
| Model | ZR-DT-1000L |
| Capacity | Effective volume: 1000L |
| Material | SUS304 SUS316 Red Copper |
| Uasge | Vodka |
| Application | Home commercial |
| Heating way | Electric heating Steam heating Direct fire heating |
| Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
| Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
| Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
Types | Volume | Component |
Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
1. Material & Craftsmanship
Industrial Hybrid Boiler (Copper Inner, Hammered Stainless Outer): The large 1000L boiler features a high-purity red copper inner bowl to catalyze the removal of sulfides and unwanted congeners. It is encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability for continuous high-volume industrial operation.
Classic Copper Onion Head & Vapor Path: The boiler is topped with a traditional hand-hammered copper "whiskey helmet" (onion head) that allows for optimal vapor expansion. The entire primary vapor path, including the connecting piping, is fabricated from pure red copper to ensure maximum catalytic purification before the vapor enters the rectification columns.
Multi-Column Stainless Steel & Copper Construction: The system features four independent, freestanding rectification columns. These columns are constructed with a combination of high-grade copper sections and food-grade 304 stainless steel, finished with a diamond-hammered exterior and mirror-polished interior. All connections utilize heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight, hygienic, and easy-to-clean system.
Precision Mirror-Polished Finish: Every wetted surface is meticulously polished to a mirror finish. This premium craftsmanship not only delivers a stunning, state-of-the-art aesthetic suitable for large-scale commercial facilities but also ensures maximum hygiene and prevents the adhesion of organic residues.
2. Functional Design
1000L High-Volume Commercial Capacity: Designed for large-scale distilleries and industrial spirit production. The 1000L working volume delivers substantial batch throughput, making it an ideal choice for continuous, high-demand vodka, neutral grain spirit (NGS), or high-proof whiskey production.
Advanced Multi-Column Fractional Distillation System: This system is the ultimate tool for achieving exceptionally high-proof, ultra-pure spirits. The four interconnected columns work in series, each providing an additional stage of fractional distillation. This cascading effect precisely separates volatile impurities and congeners (like heads and tails), resulting in an incredibly clean, neutral, and smooth final distillate.
Complex Multi-Valve Manifold & Reflux Control: The intricate network of piping and valves allows the distiller to have absolute control over the reflux ratio and vapor routing. Operators can precisely direct vapor flow between the boiler and any of the four columns, enabling the system to be tuned for different feedstocks or target proofs. The system can even be bypassed to operate as a simpler pot still if desired.
Comprehensive Multi-Sight-Glass Observation: Each of the four columns is equipped with multiple strategically placed sight glasses. This allows the distiller to visually monitor the internal bubbling state, vapor rising, and liquid flooding within each individual column in real-time. Combined with high-accuracy dial thermometers, this provides unmatched control for making precise cuts.
Freestanding Modular Design for Space Efficiency: The columns are designed as independent, freestanding towers on heavy-duty legs, significantly reducing the overall height requirements of the distillery. This modular design also allows for flexible placement and easier maintenance.
Clean Electric/Steam Heating & Ergonomic Draining: Optimized for clean electric or steam heating, the boiler guarantees a gentle, rolling boil that prevents scorching and protects the purity of the wash. The large front manway offers effortless access for loading, while the heavy-duty bottom drain valve ensures quick and easy removal of spent grains. All vessels rest on adjustable leveling feet for absolute stability on the factory floor.
What is the actual working capacity of this 1000L still?
The total volume of the copper boiler is 1000 liters. However, for safety, you should only fill it to about 80% to 85% capacity (800L - 850L) to leave expansion space during the boiling process. This setup is ideal for medium-to-large scale commercial production.
Why does this Vodka still have multiple columns, and what are their specific functions?
Unlike a traditional pot still, this is a multi-column system designed for high purification: Column 1 (Onion head): The traditional copper onion head and lyne arm direct the vapor from the boiler. Column 2, 3, & 4 (Rectification Columns): These tall, insulated columns contain multiple distillation plates (bubble caps or sieve trays). The glass sight glasses allow you to observe the liquid level and vapor activity on each plate. Column 5 (Condenser/Finishing Column): The final column is the condenser unit, where the highly purified vapor is cooled back into liquid form. Purpose: This multi-column design allows for extremely high reflux (re-condensing vapor to purify it), which is essential for producing a clean, neutral, 96% ABV Vodka base.
Is this specifically a Vodka still, or can I use it to make other spirits like Gin, Whiskey, or Rum?
This is a highly versatile Hybrid (Multi-spirits) still. For Vodka: Use maximum reflux across all columns to strip out all flavors and produce a neutral spirit. For Whiskey/Brandy/Rum: You can bypass certain columns or drastically reduce the reflux rate to retain the grain or fruit flavors (producing lower ABV spirits). For Gin: You can add a "Gin Basket" to the vapor path to infuse botanicals.
How does the operator control the reflux ratio and purity?
You control it via the centralized valve manifold and pressure gauges seen in the middle of the setup. By adjusting the water flow to the dephlegmators (cooling coils at the top of the columns) and opening/closing the vapor and liquid transfer valves, you can dictate how much vapor condenses and falls back down the column. More reflux = higher purity (higher ABV) but a slower run.
What is the small motor/pump at the bottom left of the picture used for?
That is likely a sanitary centrifugal pump. It serves two main functions: Transferring liquid: Pumping the wash from a fermentation tank into the boiler, or pumping water for cleaning. CIP (Clean-In-Place): Used in conjunction with the piping to circulate hot water and cleaning solutions through the complex columns without needing to dismantle the entire apparatus.
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
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