A continuous distillation system engineered for purity and throughput.
When your goal is exceptionally clean, high-proof neutral spirit, this 1000L copper column still delivers. Unlike batch pot stills, this system is built for continuous rectification—allowing you to produce premium vodka, gin base, and neutral grain spirit with remarkable efficiency. The all-copper vapor path ensures every drop is stripped of harsh congeners and sulfides, resulting in a remarkably soft, clean finish.
All-copper vapor path for superior purity.
From the boiler to the final condenser, every surface that touches vapor is pure copper. This is not an aesthetic choice—it is a functional one. Copper acts as a natural catalyst, binding and removing sulfur compounds that would otherwise create off-flavors. The result is a spirit that tastes clean and neutral, exactly what you need for vodka and gin.
Multi-column rectification for precise proof control.
The system features three distinct copper columns, each equipped with multiple bubble cap plates and borosilicate sight glasses. This multi-stage design allows for highly controlled fractional distillation. You can pull off heads, hearts, and tails with surgical precision, achieving up to 95% ABV (190 Proof) without stripping away the subtle grain character that defines a great vodka.
Compact, skid-mounted footprint.
Unlike sprawling column stills that consume half your floor, this 1000L system is mounted on a single stainless steel skid. All piping, valves, and sight glasses are integrated into one compact unit. This design simplifies installation, reduces plumbing costs, and keeps your distillery floor organized and efficient.
Built for continuous operation.
This is a workhorse designed for daily production. The stainless steel base features a diamond-embossed finish for durability, while the copper boiler and columns are built to handle continuous runs. Sanitary Tri-clamp connections and a dedicated CIP (Clean-in-Place) system make sanitation fast and thorough, minimizing downtime between batches.
| Model | ZR-DT-1000L |
| Capacity | Effective volume: 1000L |
| Material | SUS304 SUS316 Red Copper |
| Uasge | Vodka |
| Application | Home commercial |
| Heating way | Electric heating Steam heating Direct fire heating |
| Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
| Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
| Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
Types | Volume | Component |
Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
1000L Multi-Column Vodka Still-Product Advantages
1. Material & Craftsmanship
Heavy-Duty Hybrid Boiler (Copper Inner, Hammered Stainless Outer): The large 1000L boiler features a high-purity red copper inner bowl to catalyze the removal of sulfides and unwanted congeners. It is encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability for continuous industrial operation.
Integrated Copper Multi-Column Skid: The core of this system is a single, unified skid featuring four distinct rectification columns (three tall copper columns and one smaller copper column) mounted on a heavy-duty, diamond-hammered stainless steel chassis. This compact, integrated design ensures perfect alignment, simplifies installation, and saves significant floor space compared to separate freestanding towers.
Classic Copper "Trumpet" Onion Head & Vapor Path: The boiler is topped with a beautifully crafted copper expansion chamber (onion head) featuring a unique flared "trumpet" neck. This allows for optimal vapor expansion and natural reflux, enhancing the purity of the spirit before it enters the column bank. The entire primary vapor path, including the connecting piping, is fabricated from pure red copper.
Precision Mirror-Polished Finish & Sanitary Fittings: All wetted surfaces feature a mirror-polished finish, ensuring maximum hygiene and preventing organic residue adhesion. All connections use heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight seal and effortless disassembly for cleaning (CIP).
2. Functional Design
1000L High-Volume Commercial Capacity: Designed for large-scale distilleries and industrial spirit production. The 1000L working volume delivers substantial batch throughput, making it ideal for continuous, high-demand vodka, neutral grain spirit (NGS), or high-proof whiskey production.
Advanced 4-Column Fractional Distillation: This system is the ultimate tool for achieving exceptionally high-proof, ultra-pure spirits. The four interconnected columns work in series, each providing an additional stage of fractional distillation. This cascading effect precisely separates volatile impurities (like heads and tails), resulting in an incredibly clean, neutral, and smooth final distillate.
Precision Multi-Valve Manifold & Reflux Control: The intricate network of copper and stainless steel piping, combined with a centralized multi-valve manifold, gives the distiller absolute control over the reflux ratio and vapor routing. Operators can precisely direct vapor flow between the boiler and any of the four columns, allowing the system to be tuned for different feedstocks or target proofs. The system can also be configured to operate as a simpler pot still.
Comprehensive Multi-Sight-Glass Observation: Each of the four columns is equipped with multiple strategically placed sight glasses. This allows the distiller to visually monitor the internal bubbling state, vapor rising, and liquid flooding within each individual column in real-time. Combined with high-accuracy dial thermometers, this provides unmatched control for making precise cuts.
Compact Skid-Mounted Design for Space Efficiency: The integrated skid design significantly reduces the overall height requirement of the distillery and keeps all four columns and their associated valves within arm's reach. This ergonomic layout streamlines operation and maintenance, making the system highly efficient for high-volume production.
Clean Electric/Steam Heating & Ergonomic Draining: Optimized for clean electric or steam heating, the boiler guarantees a gentle, rolling boil that prevents scorching and protects the purity of the wash. The large front manway offers effortless access for loading, while the heavy-duty bottom drain valve ensures quick and easy removal of spent grains. All vessels rest on adjustable leveling feet for absolute stability on the factory floor.
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
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