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Vodka Distiller

Vodka Distiller

5000L Vodka Distillation Still

5000L Vodka Distillation Still

5000L Vodka Distillation Still

5000L Vodka Distillation Still

5000L Vodka Distillation Still

A vertical, high-capacity system engineered for continuous neutral spirit production.

When your distillery needs to produce premium vodka and neutral grain spirit at an industrial scale, this 5000L distillation tower delivers. Unlike conventional skid-mounted systems, this plant is built around a vertical, multi-level architecture—featuring a massive stainless steel boiler, an exceptionally tall copper rectification column, and a dedicated operations platform with integrated stair access. It is a system designed for distillers who demand maximum purity, throughput, and operational efficiency.

The tallest copper column in its class.

At the center of this system stands an exceptionally tall copper rectification column, equipped with dozens of bubble cap plates and sight glasses. This extended height provides significantly more theoretical plates, allowing for superior fractional separation. The result is a spirit of exceptional purity—up to 95% ABV—with a remarkably clean, smooth profile. A secondary copper column and a stainless steel polishing column provide additional passes, ensuring your final product meets the highest standards.

A 5000L stainless steel boiler with copper vapor path.

The centerpiece is a 5000L stainless steel boiler, chosen for its durability and ease of maintenance at high volumes. The vapor path, however, remains pure copper—from the hand-hammered onion dome to the column internals. This combination gives you the best of both worlds: a robust, long-lasting boiler and the natural sulfide-stripping benefits of copper. The large, quick-opening manway makes loading and cleaning straightforward, while the explosion-proof agitator handles high-solids washes safely.

Integrated operations platform for safer, smarter workflow.

This system is built around a multi-level steel framework with integrated stair access and a dedicated operator platform. This vertical design allows you to monitor gauges, adjust valves, and observe reflux across multiple columns from a single, safe vantage point. It also significantly reduces the system’s footprint, making it ideal for distilleries with limited floor space but high production targets. The platform is equipped with sanitary Tri-clamp connections and integrated CIP spray balls for fast, thorough cleaning.

Built for continuous, industrial-scale operation.

Every component—from the shell-and-tube condensers to the digital control panel—is selected for durability and ease of maintenance. The semi-automated control system puts pressure, temperature, and reflux control at your fingertips, ensuring repeatable results run after run. This is a true industrial workhorse, engineered to grow alongside your brand.


ModelZR-DT-5000L
CapacityEffective volume: 5000L
Material SUS304  SUS316   Red Copper 
Uasge Vodka
Application Home   commercial 
Heating way Electric heating   Steam heating   Direct fire heating 
Control System Fully automated with PLC Siemens   Semi-Automated with PID Schneider 
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz   Single phase/220(110, 240…)v/50(60)Hz 
Note:1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter



Types

Volume

Component

Whisky distiller

50-5000L

Still pot, swan neck, condenser, CIP, pipe system

Vodka distiller

50-5000L

Still pot , onion head, column, dephlegmator, condenser, pipe system

Brandy distiller

50-5000L

Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system

Rum distiller

50-5000L

Still pot, column, condenser, CIP, pipe system

Gin distiller

50-5000L

Still pot, column, gin basket, condenser, CIP, pipe system

Multi-spirits distiller

200-5000L

Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank



5000L Industrial Multi-Column Vodka Distillation Plant-Product Advantages

1. Material & Craftsmanship

  • Industrial Hybrid Boiler (Copper Inner, Hammered Stainless Outer): The massive 5000L boiler features a high-purity red copper inner bowl to catalyze the removal of sulfides and unwanted congeners. It is encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability for continuous, round-the-clock industrial operation.

  • Towering Copper Multi-Column Construction: The heart of the system is a soaring, multi-stage copper rectification column equipped with an extensive array of sight glasses. Constructed from premium red copper, this towering column provides an extraordinarily long vapor-to-liquid contact path, ensuring the highest possible level of fractional distillation and spirit purification.

  • Classic Copper "Trumpet" Onion Head & Vapor Path: The boiler is topped with a beautifully crafted, flared copper expansion chamber (onion head). This design allows for optimal vapor expansion and natural reflux, significantly enhancing the purity of the spirit before it enters the column bank. The entire primary vapor path, including the connecting piping, is fabricated from pure red copper.

  • Comprehensive Stainless Steel Support Infrastructure: The entire system is housed within a robust, multi-level stainless steel platform structure. This includes integrated stairways and safety railings, providing operators with safe, ergonomic access to every valve, sight glass, and inspection point across the towering columns and tanks.

  • Precision Mirror-Polished Finish & Sanitary Fittings: All wetted surfaces feature a mirror-polished finish, ensuring maximum hygiene and preventing organic residue adhesion. All connections use heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight seal and effortless disassembly for cleaning (CIP).

2. Functional Design

  • 5000L Monumental Industrial-Scale Capacity: Designed for the largest commercial distilleries and industrial spirit production facilities. The 5000L working volume delivers enormous batch throughput, making it the ultimate choice for continuous, high-demand vodka, neutral grain spirit (NGS), or high-proof whiskey production.

  • Advanced Multi-Column Fractional Distillation System: This system is the pinnacle of achieving exceptionally high-proof, ultra-pure spirits. The multi-stage interconnected columns work in series, each providing an additional stage of fractional distillation. This cascading effect precisely separates volatile impurities and congeners (like heads and tails), resulting in an incredibly clean, neutral, and exceptionally smooth final distillate.

  • Complex Multi-Valve Manifold & Reflux Control: The intricate network of copper and stainless steel piping, combined with a centralized multi-valve manifold, gives the distiller absolute control over the reflux ratio and vapor routing. Operators can precisely direct vapor flow between the boiler and any of the columns, allowing the system to be tuned for different feedstocks or target proofs. The system can also be configured to operate as a simpler pot still.

  • Comprehensive Multi-Sight-Glass Observation: The towering columns are equipped with dozens of strategically placed sight glasses. This allows the distiller to visually monitor the internal bubbling state, vapor rising, and liquid flooding within each individual column section in real-time. Combined with high-accuracy dial thermometers, this provides unmatched control for making precise cuts.

  • Integrated Multi-Tank Storage & Collection System: The plant includes multiple large, mirror-polished stainless steel tanks integrated directly into the platform structure. These tanks serve as wash pre-heaters, high-proof spirit receivers, and blending/holding vessels, creating a seamless, continuous workflow from fermentation to final distillate collection.

  • Clean Electric/Steam Heating & Ergonomic Draining: Optimized for clean electric or steam heating, the boiler guarantees a gentle, rolling boil that prevents scorching and protects the purity of the wash. The large front manway offers effortless access for loading, while the heavy-duty bottom drain valve ensures quick and easy removal of spent grains. The entire plant rests on adjustable leveling feet for absolute stability on the factory floor.


What exactly defines this 5000L system as a "Comprehensive Turnkey Plant"?

A:

This model (ZR-DT-5000L) is not just a single still but a fully integrated, multi-level distillation plant. Because it includes an integrated steel access platform, multi-level design, large holding tanks, and complete piping, it arrives virtually pre-engineered. You simply need to connect it to your utilities (water, power, steam) and start production immediately, eliminating the massive costs and downtime associated with on-site assembly of multiple separate parts.

What are the core components included in this 5000L package?

A:

Per the Product Parameters, the standard Multi-spirits configuration includes: Still pot (5000L capacity) Onion head Dephlegmator Column Gin basket (for versatile production) Condenser CIP (Clean-In-Place) system Collecting tank

What is the function of the "Multi-Level Design with Access Platform"?

A:

On a 5000L scale, the columns are extremely tall. The integrated steel access platform is a critical safety feature. It provides safe access to all levels of the equipment, allowing operators to comfortably monitor the vapor activity through the sight glasses, perform maintenance, and control valves at different heights. It simplifies the overall workflow and significantly increases operational efficiency and safety.

What does "Continuous Distillation Capability" mean for my production schedule?

A:

This system is engineered to support continuous or semi-continuous operation. This is a game-changer for industrial scale. Instead of stopping after every single batch to wash and refill, the large-volume stainless steel holding tanks act as buffer vessels. This seamless integration allows for uninterrupted runs, drastically reducing labor costs and maximizing throughput while maintaining strict hygiene standards.

How does this 5000L system achieve "Ultra-Pure" vodka?

A:

The exceptionally tall Copper Rectification Columns contain a significantly higher number of distillation plates. This maximizes the vapor-liquid contact time. Combined with high reflux ratios, this system actively strips away sulfur compounds and unwanted congeners. The result is a spirit with exceptional smoothness, clarity, and a neutral character that perfectly meets the demands of premium vodka brands.

TAGS 5000L Vodka Distillation Still

Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry

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