Industrial-scale continuous production for the world’s leading distilleries.
When your operation demands the highest possible output without compromising on purity, this 5000L multi-column distillation plant delivers. Built as a fully integrated, skid-mounted production line, it pairs a massive copper pot still with four independent rectification columns and a dedicated stainless steel polishing column. It is engineered for distilleries that need to produce premium vodka, gin base, and neutral grain spirit at volumes that smaller systems simply cannot match.
Four copper columns. One polishing column. Total fractionation control.
At the heart of this system are four distinct copper rectification columns, each equipped with multiple bubble cap plates and sight glasses. This multi-stage architecture allows for precise fractional separation at every stage of the run. A dedicated stainless steel polishing column provides an additional pass, ensuring your final spirit reaches up to 95% ABV with exceptional smoothness. You can isolate heads, hearts, and tails with surgical accuracy, run after run.
A 5000L copper pot still built for serious volume.
The centerpiece is a 5000L pure copper boiler with a hand-hammered onion dome, mounted on a durable stainless steel base with a diamond-embossed finish. The all-copper vapor path acts as a natural catalyst, stripping away harsh sulfides and congeners. The result is a remarkably soft, clean spirit—even at extreme volumes. The large, quick-opening manway makes loading and cleaning straightforward, while the explosion-proof agitator handles high-solids washes safely.
Skid-mounted design with integrated receiving modules.
Unlike sprawling column stills that require extensive on-site piping, this 5000L system is mounted on a single stainless steel skid. All piping, valves, and sight glasses are integrated into one compact unit. The lower section of the skid houses a series of dedicated receiving and condenser modules, each equipped with its own sanitary pump and piping manifold. This modular design allows you to collect different fractions simultaneously, or run multiple product streams without cross-contamination. It is a workflow that saves time, reduces labor, and keeps your distillery floor organized.
Built for continuous, industrial-scale operation.
This is not a hobbyist’s setup. Every component—from the shell-and-tube condensers to the sanitary Tri-clamp connections—is selected for durability and ease of maintenance. The integrated CIP spray balls and hot water tank make deep cleaning fast and thorough. The semi-automated control system with digital gauges puts pressure, temperature, and reflux control at your fingertips, ensuring repeatable results batch after batch.
| Model | ZR-DT-5000L |
| Capacity | Effective volume: 5000L |
| Material | SUS304 SUS316 Red Copper |
| Uasge | Vodka |
| Application | Home commercial |
| Heating way | Electric heating Steam heating Direct fire heating |
| Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
| Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
| Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
Types | Volume | Component |
Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
1. Material & Craftsmanship
Industrial Hybrid Boiler (Copper Inner, Hammered Stainless Outer): The massive 5000L boiler features a high-purity red copper inner bowl to catalyze the removal of sulfides and unwanted congeners. It is encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability for continuous, round-the-clock industrial operation.
Elongated Copper "Trumpet" Onion Head & Vapor Path: The boiler is topped with a beautifully crafted, elongated copper expansion chamber featuring a flared "trumpet" neck. This design allows for optimal vapor expansion and natural reflux, significantly enhancing the purity of the spirit before it enters the column bank. The entire primary vapor path, including the connecting piping, is fabricated from pure red copper.
Integrated Multi-Column Skid Construction: The core of this system is a single, unified heavy-duty skid featuring five distinct rectification columns (four tall copper columns and one smaller stainless steel column) mounted on a diamond-hammered stainless steel chassis. This compact, integrated design ensures perfect alignment, simplifies installation, and saves significant floor space compared to separate freestanding towers.
Precision Mirror-Polished Finish & Sanitary Fittings: All wetted surfaces feature a mirror-polished finish, ensuring maximum hygiene and preventing organic residue adhesion. All connections use heavy-duty tri-clamp fittings with food-grade silicone gaskets, guaranteeing a perfectly vapor-tight seal and effortless disassembly for cleaning (CIP).
2. Functional Design
5000L Massive Industrial-Scale Capacity: Designed for large-scale commercial distilleries and industrial spirit production. The 5000L working volume delivers enormous batch throughput, making it the ideal choice for continuous, high-demand vodka, neutral grain spirit (NGS), or high-proof whiskey production.
Advanced 5-Column Fractional Distillation System: This system is the ultimate tool for achieving exceptionally high-proof, ultra-pure spirits. The five interconnected columns work in series, each providing an additional stage of fractional distillation. This cascading effect precisely separates volatile impurities and congeners (like heads and tails), resulting in an incredibly clean, neutral, and smooth final distillate.
Complex Multi-Valve Manifold & Reflux Control: The intricate network of copper and stainless steel piping, combined with a centralized multi-valve manifold, gives the distiller absolute control over the reflux ratio and vapor routing. Operators can precisely direct vapor flow between the boiler and any of the five columns, allowing the system to be tuned for different feedstocks or target proofs. The system can also be configured to operate as a simpler pot still.
Comprehensive Multi-Sight-Glass Observation: Each of the five columns is equipped with multiple strategically placed sight glasses. This allows the distiller to visually monitor the internal bubbling state, vapor rising, and liquid flooding within each individual column in real-time. Combined with high-accuracy dial thermometers, this provides unmatched control for making precise cuts.
Integrated Control Panel & Pump System: The heavy-duty skid is equipped with a dedicated control panel, complete with digital temperature controllers, switches, and multiple transfer pumps mounted at the base. This centralized design allows one operator to manage the entire 5-column system efficiently, streamlining high-volume production and maintenance.
Clean Electric/Steam Heating & Ergonomic Draining: Optimized for clean electric or steam heating, the boiler guarantees a gentle, rolling boil that prevents scorching and protects the purity of the wash. The large front manway offers effortless access for loading, while the heavy-duty bottom drain valve ensures quick and easy removal of spent grains. All vessels rest on adjustable leveling feet for absolute stability on the factory floor.
What is the standard working capacity and typical batch output for this 5000L system?
The standard working capacity is 5000 Liters, designed for large-scale commercial distilleries and industrial spirit producers. Typically, the recommended filling volume is around 80% to 90% of total capacity (approx. 4000L - 4500L) to prevent overflow during boiling. With optimized rectification, you can produce exceptionally clean, neutral spirit up to 95%-96% ABV in a single pass to meet the high demand of premium vodka brands
What are the key components specifically designed for this industrial scale?
This is a fully integrated heavy-duty system. The core configuration typically includes: 5000L Copper Still Pot: TP2 Red Copper interior with SUS304 stainless steel exterior for superior thermal conductivity and durability. Rectification Column: A tall copper column (e.g., 24 plates) with glass sight glasses to observe the vapor-liquid equilibrium. Dephlegmator: A shell-and-tube condenser to control reflux ratio and maintain high purity. Gin Basket (Optional): For versatility, allowing the production of botanical spirits on the same system. CIP (Clean-In-Place) System: Automated cleaning networks to handle the large scale.
How does the copper column contribute to the final taste of vodka?
Copper is crucial for vodka production. The TP2 copper trays in the column act as a catalytic surface that actively removes sulfur compounds (thiols) and undesirable congeners from the vapor. This "copper catalytic advantage" ensures the final product is free of "rotten egg" odors and provides the smooth, velvety texture and neutral profile that premium vodka demands.
What are the available heating methods for a massive 5000L pot?
For a 5000L capacity, heating efficiency is critical. The system supports various options to match your facility's energy infrastructure: Steam Heating: Highly recommended for industrial scale, providing even heat distribution and preventing scorching of the wash. Electric Heating: High-power heating rods. Gas Direct-Fire Heating: For traditional setups.
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
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