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The 500L Pot Still Whiskey Distiller is a comprehensive, high-capacity unit designed for craft distilleries seeking to produce authentic, large-batch spirits. Combining traditional copper aesthetics with modern manufacturing, the 500L Pot Still Whiskey Distiller is the ideal centerpiece for producing smooth, complex whiskey, bourbon, and brandy.
Premium Copper Construction
The 500L Pot Still Whiskey Distiller is crafted from high-purity copper, which is essential for producing smooth whiskey. Copper’s natural catalytic properties react with and remove unwanted sulfur compounds during the distillation process, ensuring a cleaner, more refined flavor profile. This full-copper design makes the 500L Pot Still Whiskey Distiller as visually stunning as it is functional.
Traditional Onion Head & Swan Neck Design
The 500L Pot Still Whiskey Distiller features a classic onion head (helmet) and a traditional swan neck. This architecture facilitates the natural reflux process, allowing heavier vapors to condense and return to the boiler while letting the lightest, most desirable alcohol vapors pass through to the condenser. An integrated sight glass on the onion head allows for real-time monitoring of the process.
High-Efficiency Condensation
The 500L Pot Still Whiskey Distiller includes a vertical tube-and-shell condenser, ensuring rapid and complete vapor recovery even at high throughput. Its robust construction and professional-grade gauges make the 500L Pot Still Whiskey Distiller a reliable workhorse for commercial-scale operations.
ZR BREW is a leading manufacturer of brewing, distilling, winemaking, and kombucha fermentation equipment with 14 years of industry expertise. We are dedicated to our high-end product line and uphold the craftsman spirit to deliver first-class brewing solutions. With a strong reputation for quality and reliability, we have established partnerships with clients across more than 40 countries worldwide.
| Model | ZR-DT-500L |
| Capacity | Effective volume: 500L |
| Material | SUS304 SUS316 Red Copper |
| Uasge | Whisky Brandy Rum Gin Vodka Others |
| Application | Home commercial |
| Heating way | Electric heating Steam heating Direct fire heating |
| Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
| Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
| Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
| Types | Volume | Component |
| Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
| Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
| Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
| Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
| Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
| Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
1. Material & Craftsmanship
• All‑Copper Construction: Pot body, conical helmet, and lyne arm all crafted from high‑purity red copper with authentic satin finish. Copper reacts with sulfur compounds during distillation to effectively eliminate sulfide off‑odors, delivering the smooth, complex character of premium whiskey.
• Stainless Steel Condenser Section: Liebig‑style condenser with stainless steel cooling jacket provides efficient vapor condensation while maintaining durability and easy maintenance.
• Handcrafted Traditional Design: Classic pot still shape faithfully reproduces centuries‑old distillation traditions, ensuring the full‑bodied, rich flavor profile that defines world‑class whiskey.
2. Functional Design
• 500L Working Capacity: Ideal size for established craft distilleries and commercial whiskey production, offering significant batch throughput while maintaining artisanal quality control.
• Vertical Sight Glass on Helmet: Observation window installed on the copper helmet allows real‑time visual monitoring of vapor action and reflux during distillation.
• Angled Copper Lyne Arm: The gently sloping lyne arm controls the amount of reflux and heavy congeners retained in the final spirit, allowing the distiller to influence the body and character of the whiskey.
• Parrot / Spirit Safe Outlet: Integrated parrot at the condenser outlet enables real‑time proof reading and clean heads/hearts/tails separation without interrupting the distillation run.
3. Temperature Control & Monitoring
• Built‑In Pressure/Temperature Gauge: Gauge installed on the lyne arm provides real‑time monitoring for precise cut‑point decisions and safe operating conditions.
• Natural Heat Management: Copper's superior thermal conductivity provides even heat distribution throughout the boiler, preventing hot spots and scorching of the wash.
4. Structural Advantages
• Large Manway Opening: Oversized circular opening with clamped lid enables easy mash loading, interior inspection, and thorough cleaning between batches.
• Conical Support Legs: Three heavy‑duty stainless steel conical legs provide stable, elevated mounting for the large‑capacity pot still, allowing easy floor access for cleaning and drainage.
• Bottom Drain Valve: Bottom‑mounted valve allows fast, complete drainage of spent wash after each distillation run, reducing turnaround time.
• Compact Vertical Layout: The tall, narrow condenser design minimizes floor space requirements while maximizing condensing efficiency.
5. Premium Advantage
• Authentic Whiskey Tradition: This classic all‑copper pot still design is the time‑honored configuration trusted by the world's finest whiskey distilleries — delivering the depth, complexity, and character that define premium single malt and craft whiskey.
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
Copyright © Shandong Zeren Machinery Equipment Co., Ltd. All Rights Reserved |
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