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Hydrosol & Essential Oil Distiller

Hydrosol & Essential Oil Distiller

100L Copper Essential Oil & Hydrosol Distiller

100L Copper Essential Oil & Hydrosol Distiller

100L Copper Essential Oil & Hydrosol Distiller

100L Copper Essential Oil & Hydrosol Distiller

100L Copper Essential Oil & Hydrosol Distiller

100L Copper Essential Oil & Hydrosol Distiller

100L Copper Essential Oil & Hydrosol Distiller

A pilot-scale system for artisan essential oil, hydrosol, and floral water production.

When your botanical operation outgrows a countertop setup, this 100L copper essential oil distiller delivers the capacity and precision you need. Designed for small-batch commercial producers, it combines a pure copper boiler and distillation head with a high-efficiency stainless steel condenser and a dedicated collection tower. It is a complete, turnkey system for producing premium essential oils and hydrosols with remarkable clarity and yield.

Pure copper vapor path for superior aromatic retention.

At the heart of this system is a handcrafted pure copper boiler and onion-shaped distillation head. Copper acts as a natural catalyst, removing sulfur compounds and other harsh elements that can dull delicate floral and herbal notes. The result is an essential oil with a remarkably clean, true-to-plant aroma—whether you are distilling lavender, rosemary, eucalyptus, or citrus peel. The copper dome is fitted with a pressure gauge and a large, quick-opening manway for easy loading and cleaning.

High-efficiency stainless steel condenser.

The vapor travels from the copper dome into a horizontal stainless steel shell-and-tube condenser. This design maximizes cooling surface area, ensuring rapid and complete condensation of your precious essential oil and hydrosol. The condenser is equipped with a pressure gauge and sanitary fittings, allowing you to monitor and control the distillation process with precision.

Dedicated collection tower for precise separation.

Unlike basic stills that require external separators, this system includes a tall, vertical stainless steel collection tower. This tower is designed to promote natural separation of essential oil and hydrosol, allowing you to collect each fraction with exceptional clarity. The modular design and sanitary Tri-clamp connections make it easy to disassemble, clean, and reassemble between runs.

Built for daily production and easy maintenance.

The 100L boiler is constructed from durable stainless steel with a diamond-embossed finish, while the copper dome and vapor path ensure superior aromatic quality. The large, quick-opening manway with a glass cover makes loading botanicals and cleaning the kettle remarkably simple. All connections are sanitary Tri-clamp, making teardown and sanitation a quick, hassle-free process. This is a true artisan workhorse, designed to grow alongside your brand.


ModelZR-DT-100L
CapacityEffective volume: 100L
Material SUS304  SUS316   Red Copper 
Uasge Essential Oil  Hydrosol Distiller
Application Home   commercial 
Heating way Electric heating   Steam heating   Direct fire heating 
Control System Fully automated with PLC Siemens   Semi-Automated with PID Schneider 
Voltage Three-phase/380(220, 415,480…)v/50(60)Hz   Single phase/220(110, 240…)v/50(60)Hz 
Note:1Barrel (BBL) =117 Liter      1Hl=100 Liter     1Gallon=3.7854 Liter



Types

Volume

Component

Whisky distiller

50-5000L

Still pot, swan neck, condenser, CIP, pipe system

Vodka distiller

50-5000L

Still pot , onion head, column, dephlegmator, condenser, pipe system

Brandy distiller

50-5000L

Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system

Rum distiller

50-5000L

Still pot, column, condenser, CIP, pipe system

Gin distiller

50-5000L

Still pot, column, gin basket, condenser, CIP, pipe system

Multi-spirits distiller

200-5000L

Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank



100L Copper Essential Oil & Hydrosol Distiller-Product Advantages

1. Material & Craftsmanship

  • Hybrid Boiler Construction (Copper Inner, Hammered Stainless Outer): The 100L boiler features a high-purity red copper inner bowl, which acts as a natural catalyst to preserve delicate aromatic compounds and terpenes during steam distillation. It is fully encased in a heavy-duty, diamond-hammered 304 stainless steel jacket, providing exceptional structural rigidity, superior thermal insulation, and maximum durability against the corrosive nature of essential oils.

  • Elongated Copper "Trumpet" Onion Head: The boiler is topped with a beautifully hand-hammered, tall copper expansion chamber featuring a flared "trumpet" neck. This design allows hot, volatile vapors to expand and cool slightly before entering the condenser, preventing "bumping" of plant material and ensuring a pure, unburnt, true-to-nature essential oil profile.

  • High-Efficiency Horizontal Shell-and-Tube Condenser: The vapor travels through a wide copper arm into a horizontal stainless steel shell-and-tube condenser. This design provides an exceptionally large cooling surface area, ensuring rapid and complete condensation of the vapor back into liquid, maximizing the yield of both essential oil and hydrosol.

  • Multi-Stage Stainless Steel Collection Column: The condensed distillate flows into a tall, freestanding stainless steel column equipped with multiple valved draw-off points. This multi-level design allows for precise, real-time separation and collection of essential oils and hydrosols based on density, ensuring zero cross-contamination of different fractions.

  • Mirror-Polished Sanitary Finish: All wetted surfaces feature a mirror-polished finish to prevent organic residue adhesion. The system uses heavy-duty tri-clamp fittings and food-grade silicone gaskets, guaranteeing a perfectly vapor-tight, hygienic seal and effortless disassembly for cleaning (CIP).

2. Functional Design

  • 100L Commercial Botanical Batch Capacity: Specifically sized for commercial essential oil production, aromatherapy distilleries, and botanical extraction facilities. The 100L working volume allows for the extraction of substantial yields of premium essential oil and hydrosol from flowers, herbs, roots, and spices.

  • Integrated Hydrosol & Oil Separation System: Unlike standard stills, this system features a dedicated multi-valve collection column. This allows the distiller to continuously separate the essential oil from the hydrosol (floral water) in real-time. The multiple draw-off points ensure you can collect pure essential oil, pure hydrosol, or blended fractions with precision.

  • Optimized Vapor Path for Aromatic Purity: The combination of the tall copper "trumpet" onion head and the horizontal condenser creates an optimal vapor path that minimizes thermal degradation of sensitive botanical compounds. This results in a superior, high-fidelity aromatic profile that accurately captures the essence of the raw plant material.

  • Precision Multi-Valve Monitoring & Control: The boiler is equipped with high-accuracy dial thermometers and multiple control valves. This allows the operator to precisely manage temperature, pressure, and vapor flow, ensuring delicate botanical compounds are not destroyed by excessive heat, resulting in a superior, consistent product batch after batch.

  • Large Front Manway for Easy Loading & Cleaning: The boiler features a wide, rectangular front manway door with a heavy-duty clamp. This provides effortless access for loading bulky plant material and performing thorough deep cleaning of the copper inner bowl after each distillation run.

  • Clean Electric/Steam Heating & Stable Support: Optimized for clean electric heating or gentle steam injection, the boiler guarantees a controlled, even boil that prevents scorching of the botanical material. The heavy-duty, adjustable stainless steel legs provide absolute stability on any factory floor or workbench, ensuring a safe and secure distillation process.


What is the specific purpose of this 100L distiller?

A:

This model (ZR-DT-100L) is a Dual-Purpose Extraction System specifically designed to produce both high-grade Essential Oils and Aromatic Hydrosols (Floral Waters) simultaneously. It is ideal for commercial laboratories, botanical farms, and companies focused on wellness, cosmetics, and aromatherapy products.

What is the main advantage of using Red Copper for this distiller?

A:

The Solid Red Copper construction provides superior heat transfer and, more importantly, acts as a catalyst. It actively removes sulfur compounds and off-notes from the vapor, ensuring the extracted hydrosols and essential oils are ultra-pure, aromatic, and free from any metallic or bitter taste.

Can this equipment only be used for essential oils, or is it versatile?

A:

It is highly versatile. While it is optimized for essential oil and hydrosol production, it is also a multi-spirit system. The parameters table shows it can be configured (by adding a gin basket, adjusting columns, etc.) to distill Vodka, Whisky, Brandy, Rum, Tequila, and Gin. This allows you to easily expand your product line with additional equipment.

What is the function of the "Innovative Vapor Distribution Plane"?

A:

Unlike traditional distillers, this system features an Innovative Vapor Distribution Plane. This internal plate evenly distributes vapor across the extraction area. By maximizing surface contact between the steam and the botanicals, it ensures consistent quality for every batch and significantly improves extraction efficiency.

How does "Precise Fractionation Control" improve my final product?

A:

This feature allows you to make fine-tuned adjustments (like precise temperature and valve control) to isolate specific aromatic compounds. This is crucial for essential oils because it allows you to target specific terpenes, ensuring that both the oil and hydrosol capture the exact aromatic profile you desire, without unwanted impurities.

TAGS 100L Copper Essential Oil & Hydrosol Distiller

Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry

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