



Precision Engineering for Professional Craft Distilling
The 100L Multifunctional Distillation System is a comprehensive, modular setup designed for craft distilleries and R&D labs. Built to handle everything from essential oil extraction to high-proof spirits, the 100L Multifunctional Distillation System combines traditional craftsmanship with modern industrial design.
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Premium Copper & Stainless Steel Construction
At the heart of the 100L Multifunctional Distillation System is a high-capacity copper pot boiler. The boiler features a traditional swan-neck (onion) design, which facilitates natural vapor flow and sulfur removal for cleaner-tasting spirits. To ensure longevity and food-grade safety, the 100L Multifunctional Distillation System integrates high-polished 304/316 stainless steel for the base frame, collection vessels, and allintegrates high-polished 304/316 stainless steel for the base frame, collection vessels, and all interconnecting pipework.
High-Efficiency Rectification Column
The 100L Multifunctional Distillation System is equipped with a vertical rectification column featuring 5–6 theoretical plates. Each plate is fitted with a dedicated sight glass, allowing the operator to monitor the liquid-vapor interaction at every stage. This visibility is crucial for maintaining the precision required by the 100L Multifunctional Distillation System to achieve maximum purity.
Multi-Stage Condensation Power
To ensure complete vapor recovery, the 100L Multifunctional Distillation System utilizes a dual vertical tube-and-shell condenser setup. These high-capacity condensers provide rapid cooling even during continuous high-throughput runs, making the 100L Multifunctional Distillation System one of the most efficient units in its class.
Full Visibility and Precision Control
The 100L Multifunctional Distillation System is designed for the "eyes-on" distiller. With over seven strategically placed sight glasses across the boiler, column, and filter sections, you have complete oversight of the distillation process. In the second image, you can also see the dedicated control panel, which manages the heating and
system parameters, ensuring the 100L Multifunctional Distillation System operates at peak performance with consistent results.
ZR BREW is a leading manufacturer of brewing, distilling, winemaking, and kombucha fermentation equipment with 14 years of industry expertise. We are dedicated to our high-end product line and uphold the craftsman spirit to deliver first-class brewing solutions. With a strong reputation for quality and reliability, we have established partnerships with clients across more than 40 countries worldwide.
| Application | Description |
|---|---|
| Spirits | Whiskey, Brandy, Gin, Vodka, Rum |
| Essential Oils | Botanical & herbal distillation |
| Pure Water | Distilled & deionized water production |
| R&D & Education | Lab experiments & academic training |
| Model | ZR-DT-100L |
| Capacity | Effective volume: 100L |
| Material | SUS304 SUS316 Red Copper |
| Uasge | Whisky Brandy Rum Gin Vodka Others |
| Application | Home commercial |
| Heating way | Electric heating Steam heating Direct fire heating |
| Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
| Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
| Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
| Types | Volume | Component |
| Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
| Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
| Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
| Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
| Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
| Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
Material & Craftsmanship
· Copper Pot Boiler & Helmet: Crafted from high-purity red copper. Copper naturally reacts with sulfur compounds during distillation, effectively eliminating sulfide off-odors and delivering superior spirit purity, smoothness, and clean taste.
· 304 Stainless Steel Structure: Boiler jacket, frame, condenser, and collection vessels constructed from food-grade 304 stainless steel — corrosion-resistant, easy to sanitize, and built for long-term commercial use.
· Sanitary Tri-Clamp Connections: All pipeline connections use quick-clamp ferrule fittings for tool-free disassembly, fast cleaning, and zero dead corners — ensuring full hygiene compliance between production runs.
2. Functional Design
· Multi-Stage Rectification Column: Equipped with 5 copper distillation plates, each fitted with an observation sight glass for real-time reflux monitoring and precise fraction separation control.
· Multi-Purpose Versatility: Suitable for distilling Whiskey, Brandy, Rum, Gin, Vodka, and other spirits. One unit meets diverse production requirements for craft distilleries and R&D facilities.
· Visual Window Design: Sight glasses installed on both the pot still neck and every rectification plate, providing full visibility of the entire distillation process from start to finish.
3. Temperature Control & Monitoring
· Multi-Point Temperature Detection: Thermometers installed at the pot, column, and condenser to monitor temperature of each section in real time, ensuring distillation accuracy and consistent batch quality.
· Pressure Indication System: Industrial-grade pressure gauges fitted on the boiler and column to ensure safe operating conditions at all times.
· Electric Heating Control Panel: Dedicated stainless steel control cabinet with independent heating switches, power indicators, and safety alarms for precise temperature adjustment and stable performance.
4. Structural Advantages
· Integrated Skid-Mounted Design: Pot boiler, rectification column, condenser, collection vessels, and control panel all pre-assembled on a single stainless steel frame — compact footprint, minimal installation work, ready to operate out of the box.
· Modular Column Construction: Each plate section can be independently removed or rearranged, allowing operators to customize the number of active plates for different products and proof targets.
· Dual Collection Vessels: Two stainless steel receiving containers included on the frame for clean heads/hearts/tails separation, forming a complete end-to-end production line.
What is the capacity of the 100L Multifunctional Distillation System?
The 100L Multifunctional Distillation System features a 100-liter boiler capacity. With the recommended 50-60% fill rate, you can process 50-60L of mash per batch, yielding approximately 10-15L of high-proof spirit per run.
What heating options are available for the 100L Multifunctional Distillation System?
The 100L Multifunctional Distillation System offers multiple heating options: - Electric heating (recommended): 12-18 kW with digital temperature control - Gas/diesel burner - Steam heating The control panel allows easy temperature monitoring and adjustment for precise distillation control.
How much spirit can the 100L Multifunctional Distillation System produce per batch?
The 100L Multifunctional Distillation System produces approximately 10-15L of 90-95% ABV neutral spirit per 100L wash. For flavored spirits like whiskey or brandy, yield may vary based on your recipe and desired proof. Q: How long does one distillation cycle take with the 100L Multifunctional Distillation System?
Is the 100L Multifunctional Distillation System easy to operate?
Yes. The 100L Multifunctional Distillation System is designed for user-friendly operation: - Intuitive control panel with temperature display - Sight glasses on all columns for visual monitoring - Manual valves for easy flow control - Complete operation manual and video tutorials included - No specialized training required for basic operation
Can I customize the configuration of the 100L Multifunctional Distillation System?
Yes. The 100L Multifunctional Distillation System can be customized to meet your specific needs: - Column height and number of plates - Heating method (electric/gas/steam) - Voltage and frequency (110V/220V/380V, 50/60Hz) - Copper or stainless steel columns - Additional safety features - Custom color and finish - PLC control system upgrade
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
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