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The 500L Multi-functional Distiller features a hybrid build that maximizes both flavor profile and industrial durability. The main boiler is encased in a polished stainless steel jacket with a high-capacity copper head and traditional swan neck. This ensures that the 500L Multi-functional Distiller effectively removes unwanted sulfur compounds while maintaining the structural integrity required for commercial-scale operations.
Advanced Multi-Plate Rectification
The standout feature of the 500L Multi-functional Distiller is its tall rectification column, equipped with multiple theoretical plates. Each plate is fitted with a dedicated sight glass, allowing the distiller to monitor liquid-vapor interaction in real-time. This high-efficiency design allows the 500L Multi-functional Distiller to achieve maximum purity with fewer distillation runs.
Integrated Modular Design
The 500L Multi-functional Distiller is designed as a complete, integrated workstation. It includes a heavy-duty stainless steel frame that houses the collection vessels, pumps, and auxiliary filtration columns. This "all-in-one" approach, combined with integrated gauge panels, makes the 500L Multi-functional Distiller easy to install and operate in a professional distillery environment.
ZR BREW is a leading manufacturer of brewing, distilling, winemaking, and kombucha fermentation equipment with 14 years of industry expertise. We are dedicated to our high-end product line and uphold the craftsman spirit to deliver first-class brewing solutions. With a strong reputation for quality and reliability, we have established partnerships with clients across more than 40 countries worldwide.
Application | Use Case |
Spirits | Whiskey, brandy, gin, vodka, rum |
Botanical Extracts | Essential oils, herbal distillates |
Purified Water | Distilled / deionized water production |
R&D / Education | Lab-scale distillation experiments & training |
Model | ZR-DT-300L |
Capacity | Effective volume: 300L |
Material | SUS304 SUS316 Red Copper |
Uasge | Whisky Brandy Rum Gin Vodka Others |
Application | Home commercial |
Heating way | Electric heating Steam heating Direct fire heating |
Control System | Fully automated with PLC Siemens Semi-Automated with PID Schneider |
Voltage | Three-phase/380(220, 415,480…)v/50(60)Hz Single phase/220(110, 240…)v/50(60)Hz |
Note:1Barrel (BBL) =117 Liter 1Hl=100 Liter 1Gallon=3.7854 Liter | |
| Types | Volume | Component |
| Whisky distiller | 50-5000L | Still pot, swan neck, condenser, CIP, pipe system |
| Vodka distiller | 50-5000L | Still pot , onion head, column, dephlegmator, condenser, pipe system |
| Brandy distiller | 50-5000L | Still pot, onion head, dephlegmator, column, condenser ,CIP, pipe system |
| Rum distiller | 50-5000L | Still pot, column, condenser, CIP, pipe system |
| Gin distiller | 50-5000L | Still pot, column, gin basket, condenser, CIP, pipe system |
| Multi-spirits distiller | 200-5000L | Still pot, onion head, dephlegmator, column, gin basket, condenser, CIP, collecting tank |
500L Multi-functional Distiller— Product Advantages
1. Material & Craftsmanship
• All‑Copper Vapor Contact Pathway: Pot still, multi‑stage helmet, rectification column, dephlegmator, and product condenser all crafted from high‑purity red copper with mirror‑polished finish — maximizing copper contact throughout the entire vapor path for superior sulfur removal and spirit purity.
• 304 Stainless Steel Base & Frame: Boiler jacket, integrated collection vessels, and structural frame constructed from food‑grade 304 stainless steel with hammered finish — corrosion‑resistant, easy‑to‑clean, and built for long‑term commercial service life.
• Hygienic Pipeline Connection: Quick‑clamp ferrule connections throughout the system allow tool‑free disassembly and assembly, with no dead corners during cleaning for full food‑grade hygiene compliance.
2. Functional Design
• 500L High‑Capacity Pot Still: Generous boiler volume enables efficient large‑batch production for commercial distilleries, significantly improving throughput and reducing labor costs per liter of finished spirit.
• Multi‑Stage Copper Helmet Design: Distinctive bulbous‑then‑conical helmet shape provides extended copper contact and natural reflux action, enhancing spirit smoothness and character during pot‑still distillation.
• 5‑Plate Copper Rectification Column: Equipped with 5 copper rectification plates, each featuring an observation window for real‑time distillation monitoring and precise fraction separation control.
• Dedicated Copper Dephlegmator: Full copper partial condenser provides adjustable reflux ratio, allowing operators to fine‑tune spirit character from full pot‑still flavor to high‑purity neutral grade.
• Multi‑Purpose Switching: Suitable for distilling Baijiu, Whisky, Brandy, Rum, Gin, Vodka, and other spirits. One unit meets diverse production requirements for large‑scale commercial distilleries.
3. Temperature Control & Monitoring
• Multi‑Point Temperature Detection: Thermometers installed at the pot still, helmet, column plates, and condenser to monitor temperature of each section in real time, guaranteeing distillation accuracy and batch consistency.
• Pressure Indication System: Multiple industrial‑grade pressure gauges fitted at the boiler, helmet, and column to ensure safe operating conditions throughout each production run.
• Safety Valve: Pressure relief valve installed on the boiler to prevent over‑pressure conditions, ensuring operator and equipment safety.
4. Structural Advantages
• Integrated Collection Base: Built‑in hammered stainless steel cabinet houses collection vessels with individual discharge valves, enabling clean simultaneous heads/hearts/tails separation without interrupting the distillation run.
• Built‑In Circulation Pump: Integrated pump enables efficient coolant circulation and product transfer, eliminating the need for external equipment.
• Modular Column Construction: Each plate section can be independently disassembled via tri‑clamp connections for maintenance, facilitating thorough cleaning and routine upkeep between different product runs.
• Heavy‑Duty Support Legs: Sturdy stainless steel legs provide stable, elevated mounting for the large‑capacity pot still, allowing easy floor cleaning and drainage beneath the unit.
Shandong Zeren Machinery Equipment Co., Ltd. is an equipment manufacturer focusing on biological fermentation industry
Copyright © Shandong Zeren Machinery Equipment Co., Ltd. All Rights Reserved |
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